Custom Zippers & Components
for Tactical Gear Manufacturing
At Lenzip, we partner with tactical gear brands, military suppliers, and law enforcement equipment manufacturers to create zippers built for rugged performance, precise fit, and mission-critical reliability. You choose the chain material, slider style, finish, and performance requirements — we’ll produce them to your exact specifications. Whether you need a limited custom run or a dependable long-term supply, our U.S.-owned company delivers zippers in the precise gauge, length, and configuration your tactical applications require. From gear packs to body armor covers, weapon cases, and protective pouches, our products are engineered to withstand extreme conditions, heavy loads, and repeated use — so your equipment stays secure, functional, and ready for the field.
Built for the field — Lenzip zippers handle extreme conditions, heavy loads, and constant use. Perfect for gear packs, body armor covers, weapon cases, and more.
Zippers & Components for Tactical Gear
Tactical Gear Custom Zippers
Open-end, closed-end, and two-way designs in multiple gauges — engineered for backpacks, tactical vests, holsters, and custom military-grade gear.
Tactical Zipper Materials
Coil, molded tooth, and metal chain — available with smooth-running, abrasion-resistant finishes for dependable performance in the field, ensuring gear stays mission-ready in any environment.
Sliders for Tactical Gear
Autolock/nonlock, long-pull, and corrosion-resistant finishes — matched to your chain type for reliable operation in demanding, high-intensity conditions.
Continuous Zippers
Continuous chain by the yard for cut-to-fit assembly — ideal for tactical packs, gear pouches, tent systems, and custom field enclosures requiring flexible sizing.
Stops & Components for Tactical Gear
Durable hardware for secure terminations and extended service life in load-bearing gear, protective equipment, and field-ready storage systems.
Looking for Custom Tactical Gear Zippers in Bulk?
We supply tactical gear brands, military contractors, and outdoor equipment manufacturers with high-performance zippers built for packs, protective apparel, modular pouches, and rugged field gear. Specify your exact needs — gauge, chain material, slider type, finish, and special features — and we’ll deliver components engineered for durability, smooth operation, and a precise fit that keeps your gear mission-ready in any environment.
Contact us today to discuss your tactical gear production needs. Ask about our exclusive volume-based discounts for qualifying bulk orders.
Common Tactical Gear Applications
Packs, Pouches & Load-Bearing Gear
Rugged zippers built to endure constant movement, heavy loads, and repeated field use — maintaining smooth function and secure closure through any mission.
Protective Clothing & Outerwear
Reliable zippers engineered for secure fastening and smooth operation in jackets, vests, and suits, with materials that withstand abrasion, moisture, and harsh environments.
Modular Tactical Systems & Custom Rigs
Heavy-duty zippers for gear panels, holster mounts, and modular attachments. Molded tooth #10/#12/#15/#20 handle frequent reconfiguration, while double-pull and long-pull sliders provide quick access from either side.
Case Study: Enhancing Zipper Performance for Tactical Gear Applications
Client
- A leading tactical gear manufacturer producing packs, pouches, and protective equipment for military and law enforcement use.
Challenge
- Zippers needed to withstand extreme field conditions, including mud, sand, moisture, and repeated heavy-load use, without compromising security or function.
- All components had to meet strict durability and operational requirements while aligning with the client’s tactical brand aesthetics.
Solution
- Recommended a molded tooth zipper with reinforced tapes and water-repellent coating for maximum durability.
- Applied a matte, non-reflective finish to sliders for stealth in tactical operations.
- Produced heavy-duty pulls with gloves-on grip, embossed with the client’s branding.
- Prototypes successfully completed rigorous field testing, including load-bearing stress tests, without failure or performance issues.
Outcome
- The upgraded zippers exceeded performance requirements in field trials and were adopted across the client’s entire tactical gear line.
- Reduced gear malfunctions and downtime, improving reliability for end users in critical missions.
- The client now specifies Lenzip tactical-grade zippers for all future load-bearing and protective gear products.
Partner with Lenzip for Your Next Tactical Gear Build
From mission-specific runs to ongoing production, Lenzip delivers tactical gear zippers and components engineered to your exact requirements — on spec, on time, and built to perform in the toughest environments. With low minimums, popular #5 and #10 sizes, smooth-glide sliders, and rugged tape options, we support gear manufacturers and OEMs at any scale. Call (847) 368-9000 or request a quote — let’s build a long-term partnership that keeps your equipment reliable and mission-ready.
